Process and Chemical Plants

Eliminate Unplanned Downtime and Maximize Yields and Throughput with Expert Microsystems’ Patented PHM Software

Chemical and process plant managers are continuously challenged to maximize profits and reduce operating costs while meeting strict environmental, health and safety regulations. Unplanned downtime caused by critical equipment failures and increasing maintenance costs impact reliability and profitability metrics.

Expert Microsystems has the solution to this challenging dilemma. SureSense®, our 3rd Generation Prognostics and Health Monitoring Software, identifies critical equipment failures before they occur, reduces preventative maintenance costs and predicts the remaining useful life of key assets to ensure that equipment is replaced only when necessary.

SureSense, originally developed in conjunction with the Department of Energy, NASA and the US Military for management of critical assets, is now available for chemical and process applications. This patented software uses the most advanced technology available to provide our customers with the most accurate and cost effective PHM capability available. Benefits of our unique technology include:

  • Reduce instrument calibration costs by 90%
  • Reduce unplanned equipment breakdowns by 70%
  • Reduce plant maintenance costs by 25%
  • Accurately predict remaining useful life of valuable assets
  • Rapid to deploy and easy to use
  • Reduce false alarm related costs
  • Customized for customer unique requirements
  • Compatible with all operating systems
  • Compatible with legacy technologies
  • Eliminate bad data and improve process efficiency and control
  • Reduce capital expenditures by replacing assets only when necessary
Discover The SureSense Advantage